Success Stories

Serving 50+ industry-leading clients with proven technical excellence

New Energy Vehicle

IGBT Module Thermal Optimization Project for a Leading Automotive Manufacturer

Customer Pain Points

The customer's existing IGBT modules experienced excessive junction temperatures under high-load conditions, necessitating power derating and degrading vehicle acceleration performance.

Solutions

Replace traditional DBC substrates with 0.5mm-thick AlN-AMB ceramic substrates, combined with an optimized thermal management structure design.

Achievement Data

Thermal resistance reduced by 35%, maximum junction temperature dropped by 15°C, lifespan extended 2x, with over 10 units deployed in mass production.

IGBTThermal OptimizationAMB Process
Semiconductor

5G Base Station RF Power Amplifier Substrate Project

Customer Pain Points

5G high-frequency bands demand extremely low-loss substrate dielectric properties; traditional alumina substrates exhibit excessive loss.

Solutions

Develop specialized AlN ceramic formulations with low dielectric constant and low loss factor, and optimize metallization processes.

Achievement Data

Dielectric loss reduced by 60%, signal transmission efficiency improved by 25%. Customer reliability validation completed and mass production achieved.

5GRFLow Dielectric
AI Compute

GPU Server Liquid Cooling Heat Sink Substrate Project

Customer Pain Points

Next-gen GPU power consumption exceeds 400W; traditional air cooling has reached its limit.

Solutions

Design microchannel liquid-cooled ceramic substrates with integrated flow channels and high-thermal-conductivity materials.

Achievement Data

Heat dissipation improved by 600W/cm², GPU full-load temperature reduced by 20°C, supports 7×24 hours of high-load operation

AI ComputeLiquid coolingHigh Thermal Conductivity
PV energy storage

Energy Storage PCS Power Module Project

Customer Pain Points

Energy storage stations require a service life of 20 years or more, imposing stringent reliability requirements on power modules.

Solutions

Adopting the Si₃N₄-AMB substrate system, subjected to 2000 thermal cycle tests (-40°C~150°C)

Achievement Data

Thermal cycle life meets industry standards at 3x, conversion efficiency >98.5%, deployed in multiple GW-scale energy storage projects.

Energy StorageHigh ReliabilityLong-lasting
Rail Transit

Domestication Project for Substrates of High-Speed Rail Traction Converters

Customer Pain Points

Long lead times and high costs for imported substrates necessitate urgent domestic alternatives.

Solutions

Collaborate with customers on full-process development, including material selection, process validation, and automotive-grade certification.

Achievement Data

Performance benchmarks match top-tier global brands, with costs reduced by 40% and lead times shortened to 4 weeks.

Rail TransitDomestic SubstitutionAutomotive-grade
Industrial Control

Miniaturization Project for Servo Drive Power Modules

Customer Pain Points

Customers need higher power density in smaller form factors; traditional substrates cannot meet this requirement.

Solutions

Develop 0.25mm ultra-thin AlN substrates with a dual-side heat dissipation structure

Achievement Data

Module size reduced by 50%, power density increased by 80%; deployed in multiple high-end servo products.

CompactHigh Power DensityUltra-thin

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